top of page
Fuel System Development

Fuel tank floor

Installed

Lightening/Stiffening holes laid out

Shims for indexing on structure

Holes cut

Holes flanged (top)

Underside of flanged holes

Macro of finished part

Fit in aircraft

Dummy fuel tanks to ensure fit

Installed

Installed

Fuel tank sides

Bent and flanged for welding

Detail of bends

Tops and bottoms

All sides bent and assembled

Tacking

Tack welds finished

Finished Tank

Machining bungs for tank fittings

Bungs, some tapped others not

Finished bungs and the stock

Fillers and bungs for the lids

Tops and bottoms

Installed bungs

Pressure tested at 2psi. Passed!
We used soapy water to check for leaks. If there is a tiny hole in a weld, then the soapy water blows bubbles and you can see the leak!!

Finished tanks and the dummys

Tanks plumbed and holding water
bottom of page